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Reliability design method for steam turbine blades

SHI Jinyuan

《能源前沿（英文）》 2008年 第2卷 第4期   页码 363-368 doi: 10.1007/s11708-008-0073-7

摘要： Based on theories of probability and statistics, and taking static stresses, dynamic stresses, endurance strength, safety ratios, vibration frequencies and exciting force frequencies of blades as random variables, a reliability design method for steam turbine blades is presented. The purport and calculation method for blade reliability are expounded. The distribution parameters of random variables are determined after analysis and numerical calculation of test data. The fatigue strength and the vibration design reliability of turbine blades are determined with the aid of a probabilistic design method and by interference models for stress distribution and strength distribution. Some blade reliability design calculation formulas for a dynamic stress design method, a safety ratio design method for fatigue strength, and a vibration reliability design method for the first and second types of tuned blades and a packet of blades on a disk connected closely, are given together with some practical examples. With these methods, the design reliability of steam turbine blades can be guaranteed in the design stage. This research may provide some scientific basis for reliability design of steam turbine blades.

关键词： design reliability     force     probability     purport     reliability design    

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1000 MW ultra-supercritical turbine steam parameter optimization

FENG Weizhong

《能源前沿（英文）》 2008年 第2卷 第2期   页码 187-193 doi: 10.1007/s11708-008-0030-5

摘要： The 2 × 1000 MW ultra-supercritical steam turbine of Shanghai Waigaoqiao Phase III project, which uses grid frequency regulation and overload control through an overload valve, is manufactured by Shanghai Turbine Company using Siemens technology. Through optimization, the steam pressure is regarded as the criterion between constant pressure and sliding pressure operation. At high circulating water temperature, the turbine overload valve is kept closed when the unit load is lower than 1000 MW while at other circulating water temperatures the turbine can run in sliding pressure operation when the unit load is higher than 1000 MW and the pressure is lower than 27 MPa This increases the unit operation efficiency. The 3D bending technology in the critical piping helps to reduce the project investment and minimize the reheat system pressure drop which improves the unit operation efficiency and safety. By choosing lower circulating water design temperature and by setting the individual Boiler Feedwater Turbine condenser to reduce the exhaust steam flow and the heat load to the main condenser, the unit average back pressure and the terminal temperature difference are minimized. Therefore, the unit heat efficiency is increased.
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Probability strength design of steam turbine blade and sensitivity analysis with respect to random parameters

DUAN Wei

《能源前沿（英文）》 2008年 第2卷 第1期   页码 107-115 doi: 10.1007/s11708-008-0018-1

摘要： Many stochastic parameters have an effect on the reliability of a steam turbine blade during practical operation. To improve the reliability of blade design, it is necessary to take these stochastic parameters into account. An equal cross-section blade is investigated and a finite element model is built parametrically. Geometrical parameters, material parameters and load parameters of the blade are considered as input random variables while the maximum deflection and maximum equivalent stress are output random variables. Analysis file of the blade is compiled by deterministic finite element method and applied to be loop file to create sample points. A quadratic polynomial with cross terms is chosen to regress these samples by step-forward regression method and employed as a surrogate of numerical solver to drastically reduce the number of solvers call. Then, Monte Carlo method is used to obtain the statistical characteristics and cumulative distribution function of the maximum deflection and maximum equivalent stress of the blade. Probability sensitivity analysis, which combines the slope of the gradient and the width of the scatter range of the random input variables, is applied to evaluate how much the output parameters are influenced by the random input parameters. The scatter plots of structural responses with respect to the random input variables are illustrated to analyze how to change the input random variables to improve the reliability of the blade. The results show that combination of the finite element method, the response surface method and Monte Carlo method is an ideal way for the reliability analysis and probability strength design of the blade.

关键词： Probability sensitivity     sensitivity analysis     number     cross-section     statistical    

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Effect of heat transfer coefficient of steam turbine rotor on thermal stress field under off-design condition

Jie GUO,Danmei XIE,Hengliang ZHANG,Wei JIANG,Yan ZHOU

《能源前沿（英文）》 2016年 第10卷 第1期   页码 57-64 doi: 10.1007/s11708-015-0385-3

摘要： The precise calculation of temperature and thermal stress field of steam turbine rotor under off-design conditions is of paramount significance for safe and economic operation, in which an accurate calculation of heat transfer (HT) coefficient plays a decisive role. HT coefficient changes dramatically along with working conditions. First, a finite element analysis of rotor model, applied with ordinary rotor materials, has been conducted to investigate the temperature and thermal stress difference along with the change of HT coefficient from 20 W/(m ·°C) to 20000 W/(m ·°C). Next, the differentiation between existing empirical formulas has been analyzed from the aspect of physical significance of non-dimension parameters. Finally, a verifying case of the cold startup of a 1000MW unit has been proceeded. The result shows that the accuracy of coefficient calculation when steam parameters are low has a greater influence on that of rotor temperature and thermal stress, which means a precise empirical HT coefficient formula, like the Sarkar formula is strongly recommended. When steam parameters are high and HT coefficient is larger than 10 W/(m ·°C), there will be barely any influence on the calculation of thermal stress. This research plays a constructive role in the calculation and analysis of thermal stress.

关键词： steam turbine     rotor     thermal stress     heat transfer coefficient     empirical formula    

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大型火电机组的振动故障诊断

于文虎,宋斌

《中国工程科学》 2001年 第3卷 第1期   页码 44-50

摘要：

文章回顾总结了国内外火电机组振动故障诊断的发展状况，指出了目前振动故障诊断研究存在的问题及确定故障诊断知识范围、进行机组轴系传递特性研究的重要性，对大型火电机组振动及性能远程诊断系统进行了介绍，最后指出了振动故障诊断的发展方向。

关键词： 汽轮机组     故障诊断     振动     性能诊断    

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Numerical simulation of a new hollow stationary dehumidity blade in last stage of steam turbine

Youmin HOU, Danmei XIE, Wangfan LI, Xinggang YU, Yang SHI, Hanshi QIN

《能源前沿（英文）》 2011年 第5卷 第3期   页码 288-296 doi: 10.1007/s11708-011-0160-z

摘要： As a result of adopting saturation steam and long blade, problems of water erosion of last stage blade for steam turbine become more prominent. In order to improve the operation reliability and efficiency of steam turbine, it is necessary to investigate the nonequilibrium condensing wet steam two phase flow and the dehumidity method. A wet steam model with user defined function based on FLUENT software was investigated to simulate the steam condensing flow in the cascades. The simulation consequences show that the pressure variations in simulation depict a good agreement with the experiment data. On the basis of the discrete phase model simulation results and experiment data, the efficiency of existing dehumidity blade with suction slot was calculated. A new stationary dehumidity blade was designed to elevate the dehumidity efficiency: the efficiency in the suction surface was increased by 21.5%, and that in the pressure surface was increased by 12.2%.

关键词： steam turbine     hollow stationary blade     dehumidity     numerical simulation    

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Steam turbine governor modeling and parameters testing for power system simulation

Ying LI, Chufeng PENG, Zenghui YANG

《能源前沿（英文）》 2009年 第3卷 第2期   页码 198-203 doi: 10.1007/s11708-009-0004-2

摘要： The theoretical modeling, parameters test and model correction for a steam turbine (ST) governor are discussed. A set of ST Governor system model for power system simulation is created based on this research. A power system simulation for an actual power grid accident is conducted using this new model and the comparison between the simulation and actual data show that the results are satisfactory.

关键词： power system simulation     ST governor system     modeling     parameters testing    

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汽轮机间隙气流激振力分析

柴山,张耀明,曲庆文,赵又群,姚福生

《中国工程科学》 2001年 第3卷 第4期   页码 68-72

摘要：

基于流体动力学，应用动量定理研究汽轮机直叶片、短扭叶片、长扭叶片以及汽轮机调节级由于间隙引起的气流激振力问题，综合考虑了叶片的各项设计参数并应用理论分析方法导出普遍适用的计算公式，解决了Alford公式中需人为选取效率系数的困难。数值实验的结果表明，所导出的计算公式是可靠的。

关键词： 汽轮机     气流激振力     流体动力学    

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Structure improvement and strength finite element analysis of VHP welded rotor of 700°C USC steam turbine

Jinyuan SHI,Zhicheng DENG,Yong WANG,Yu YANG

《能源前沿（英文）》 2016年 第10卷 第1期   页码 88-104 doi: 10.1007/s11708-015-0387-1

摘要： The optimized structure strength design and finite element analysis method for very high pressure (VHP) rotors of the 700°C ultra-super-critical (USC) steam turbine are presented. The main parameters of steam and the steam thermal parameters of blade stages of VHP welded rotors as well as the start and shutdown curves of the steam turbine are determined. The structure design feature, the mechanical models and the typical position of stress analysis of the VHP welded rotors are introduced. The steady and transient finite element analysis are implemented for steady condition, start and shutdown process, including steady rated condition, 110% rated speed, 120% rated speed, cold start, warm start, hot start, very hot start, sliding-pressure shutdown, normal shutdown and emergency shutdown, to obtain the temperature and stress distribution as well as the stress ratio of the welded rotor. The strength design criteria and strength analysis results of the welded rotor are given. The results show that the strength design of improved structure of the VHP welded rotor of the 700°C USC steam turbine is safe at the steady condition and during the transient start or shutdown process.

关键词： 700°C ultra-super-critical unit     steam turbine     very high pressure rotor     structure strength design     strength design criteria     finite element analysis    

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先进超超临界空冷汽轮发电机组高位布置技术及工程应用

王树民,张翼,徐陆,李延兵,顾永正,卓华,孙锐,张满平,姜士宏, 刘建海,李红星

《中国工程科学》 2023年 第25卷 第2期   页码 147-159 doi: 10.15302/J-SSCAE-2023.02.012

摘要：
提高燃煤发电机组效率是实现节能降碳的直接手段，700 ℃超超临界发电的工程应用受制于高温合金材料价格成本阻 碍，有必要探索新布置、新结构、缩短高温蒸汽管道以降低工程造价。本文以锦界电厂三期为例，介绍了超超临界空冷汽轮发 电机组高位布置技术取得的工程化创新实践。该工程实践表明，锦界电厂三期作为世界首例高位布置示范工程，主厂房采用钢 筋混凝土框架‒剪力墙结构，可有效降低整体重心、提高抗震性能，通过技术攻关有效保障主厂房结构、高温蒸汽管道和汽轮 发电机组的安全性；与常规布置（运转层12.6~17 m标高）相比，高位布置（运转层65 m标高）主蒸汽、再热蒸汽管道分别可 节省材料约34.2%、20.9%，空冷岛排汽管道可节省的材料达93%，还可以较设计值节省供电煤耗4.5~5.1 g/(kW·h)，整体技术 经济性显著提高；此外，项目投产后的运行监测数据显示，主厂房结构实时在线监测系统各参数均在安全阈值范围内，厂房结 构、关键设备均处于安全状态。研究建议，加快发展清洁高效燃煤发电技术，统筹协调我国富煤缺水“三北”地区清洁高效先 进空冷煤电机组应用高位布置技术，为未来700 ℃超超临界煤电机组建设节约高温蒸汽管道提供实践经验。

关键词： 超超临界；先进煤电；空冷汽轮发电机组；高位布置技术；主厂房结构安全；经济性；实时在线监测    

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Modeling analysis on solar steam generator employed in multi-effect distillation (MED) system

Zhaorui ZHAO, Bao YANG, Ziwen XING

《能源前沿（英文）》 2019年 第13卷 第1期   页码 193-203 doi: 10.1007/s11708-019-0608-0

摘要： Recently the porous bilayer wood solar collectors have drawn increasing attention because of their potential application in solar desalination. In this paper, a thermodynamic model has been developed to analyze the performance of the wood solar collector. A modeling analysis has also been conducted to assess the performance and operating conditions of the multiple effect desalination (MED) system integrated with the porous wood solar collector. Specifically, the effects of operating parameters, such as the motive steam temperature, seawater flow rate, input solar energy and number of effects on the energy consumption for each ton of distilled water produced have been investigated in the MED desalination system combined with the bilayer wood solar steam generator. It is found that, under a given operating condition, there exists an optimum steam generation temperature of around 145°C in the wood solar collector, so that the specific power consumption in the MED system reaches a minimum value of 24.88 kWh/t. The average temperature difference is significantly affected by the solar heating capacity. With the solar capacity increasing from 50 kW to 230 kW, the average temperature difference increases from 1.88°C to 6.27°C. This parametric simulation study will help the design of efficient bilayer wood solar steam generator as well as the MED desalination system.

关键词： solar energy     steam generating     multi-effect desalination    

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Intrinsic kinetics and external diffusion of catalytic steam gasification of fine coal char particles

Xuantao Wu, Jie Wang

《化学科学与工程前沿（英文）》 2019年 第13卷 第2期   页码 415-426 doi: 10.1007/s11705-018-1725-8

摘要： Catalytic steam gasification of fine coal char particles was carried out using a self-made laboratory reactor to determine the intrinsic kinetics and external diffusion under varying pressures (0.1–0.5 MPa) and superficial gas flow velocities (GFVs) of 13.8–68.8 cm?s . In order to estimate the gas release rate at a low GFV, the transported effect of effluent gas on the temporal gasification rate pattern was simulated by the Fluent computation and verified experimentally. The external mass transfer coefficients ( ) and the effectiveness factors were determined at lower GFVs, based on the intrinsic gasification rate obtained at a high GFV of 55.0 cm?s . The was found to be almost invariable in a wider carbon conversion of 0.2–0.7. The variations of at a median carbon conversion with GFV, temperature and pressure were found to follow a modified Chilton-Colburn correlation: (0.04< <0.19), where is total pressure and is atmospheric pressure. An intrinsic kinetics/external diffusion integrating model could well describe the gasification rate as a function of GFV, temperature and pressure over a whole gasification process.

关键词： coal char     catalytic steam gasification     pressure     kinetics     diffusion    

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Performance evaluation of an improved biomass-fired cogeneration system simultaneously using extraction steam

《能源前沿（英文）》 2022年 第16卷 第2期   页码 321-335 doi: 10.1007/s11708-021-0741-4

摘要： An advanced cogeneration system based on biomass direct combustion was developed and its feasibility was demonstrated. In place of the traditional single heat source (extraction steam), the extraction steam from the turbine, the cooling water from the plant condenser, and the low-pressure feedwater from the feedwater preheating system were collectively used for producing district heat in the new scheme. Hence, a remarkable energy-saving effect could be achieved, improving the overall efficiency of the cogeneration system. The thermodynamic and economic performance of the novel system was examined when taking a 35 MW biomass-fired cogeneration unit for case study. Once the biomass feed rate and net thermal production remain constant, an increment of 1.36 MW can be expected in the net electric production, because of the recommended upgrading. Consequently, the total system efficiency and effective electrical efficiency augmented by 1.23 and 1.50 percentage points. The inherent mechanism of performance enhancement was investigated from the energy and exergy aspects. The economic study indicates that the dynamic payback period of the retrofitting project is merely 1.20 years, with a net present value of 5796.0 k$. In conclusion, the proposed concept is validated to be advantageous and profitable.

关键词： biomass-fired cogeneration     district heat production system     absorption heat pump     extraction steam     cooling water     low-pressure feedwater    

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Reliability-based design optimization of offshore wind turbine support structures using RBF surrogate

《结构与土木工程前沿（英文）》   页码 1086-1099 doi: 10.1007/s11709-023-0976-8

摘要： Reliability-based design optimization of offshore wind turbine support structures using RBF surrogate model

关键词： RBF     surrogate model     turbine support structures    

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Condition monitoring of a wind turbine generator using a standalone wind turbine emulator

Himani,Ratna DAHIYA

《能源前沿（英文）》 2016年 第10卷 第3期   页码 286-297 doi: 10.1007/s11708-016-0419-5

摘要： The intend of this paper is to give a description of the realization of a low-cost wind turbine emulator(WTE) with open source technology from graze required for the condition monitoring to diagnose rotor and stator faults in a wind turbine generator (WTG). The WTE comprises of a 2.5 kW DC motor coupled with a 1 kW squirrel-cage induction machine. This paper provides a detailed overview of the hardware and software used along with the WTE control strategies such as MPPT and pitch control. The emulator reproduces dynamic characteristics both under step variations and arbitrary variation in the wind speed of a typical wind turbine (WT) of a wind energy conversion system (WECS). The usefulness of the setup has been benchmarked with previously verified WT test rigs made at the University of Manchester and Durham University in UK. Considering the fact that the rotor blades and electric subassemblies direct drive WTs are most susceptible to damage in practice, generator winding faults and rotor unbalance have been introduced and investigated using the terminal voltage and generated current. This wind turbine emulator (WTE) can be reconfigured or analyzed for condition monitoring without the need for real WTs.

关键词： condition monitoring (CM)     wind turbine emulator (WTE)     wind turbine generator (WTG)     maximum power point tracking (MPPT)     tip speed ratio (TSR)     rotor faults     stator faults    

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标题 作者 时间 类型 操作

Reliability design method for steam turbine blades

SHI Jinyuan

期刊论文

1000 MW ultra-supercritical turbine steam parameter optimization

FENG Weizhong

期刊论文

Probability strength design of steam turbine blade and sensitivity analysis with respect to random parameters

DUAN Wei

期刊论文

Effect of heat transfer coefficient of steam turbine rotor on thermal stress field under off-design condition

Jie GUO,Danmei XIE,Hengliang ZHANG,Wei JIANG,Yan ZHOU

期刊论文

大型火电机组的振动故障诊断

于文虎,宋斌

期刊论文

Numerical simulation of a new hollow stationary dehumidity blade in last stage of steam turbine

Youmin HOU, Danmei XIE, Wangfan LI, Xinggang YU, Yang SHI, Hanshi QIN

期刊论文

Steam turbine governor modeling and parameters testing for power system simulation

Ying LI, Chufeng PENG, Zenghui YANG

期刊论文

汽轮机间隙气流激振力分析

柴山,张耀明,曲庆文,赵又群,姚福生

期刊论文

Structure improvement and strength finite element analysis of VHP welded rotor of 700°C USC steam turbine

Jinyuan SHI,Zhicheng DENG,Yong WANG,Yu YANG

期刊论文

先进超超临界空冷汽轮发电机组高位布置技术及工程应用

王树民,张翼,徐陆,李延兵,顾永正,卓华,孙锐,张满平,姜士宏, 刘建海,李红星

期刊论文

Modeling analysis on solar steam generator employed in multi-effect distillation (MED) system

Zhaorui ZHAO, Bao YANG, Ziwen XING

期刊论文

Intrinsic kinetics and external diffusion of catalytic steam gasification of fine coal char particles

Xuantao Wu, Jie Wang

期刊论文

Performance evaluation of an improved biomass-fired cogeneration system simultaneously using extraction steam

期刊论文

Reliability-based design optimization of offshore wind turbine support structures using RBF surrogate

期刊论文

Condition monitoring of a wind turbine generator using a standalone wind turbine emulator

Himani,Ratna DAHIYA

期刊论文